Turnkey Thermal Spray Systems

EMS Surface Technology has designed, manufactured and installed many turnkey Thermal Spray system projects worldwide for a wide range of industries. Turnkey Systems are fully engineered and integrated to offer a complete thermal spray solution.

Systems include:

Compact coating boxes dedicated to production of single parts.
LPG bottle machines.
Roll spray machines.
High production coating machines.
Aerospace multifunctional booths.
General subcontract multifunctional booths.

A turnkey thermal spray system typically includes:

Arc, Combustion Flame, HVOF, and Plasma Process Equipment and peripherals in any combination.
Soundproof Room.
Extraction/Filter unit.
Gun and Part Manipulation.
Electrical distribution.
Safety systems (Interlocks - Gas Detection systems).

All these components are fully integrated to enable safe repeatable operation and allow the user to fully monitor and control the process.

Automotive Brake Disc Coating Box.
· Plasma torch
· Traverse arm
· Door mounted turntable
· Down Flow extraction

LPG Bottle zinc spray machine.
· 3/4 Arc spray pistols
· Horizontal roller bed for bottle rotation
· Multiple traverse units
· Optional Pre-heat station
· High production rates

Medical implant coating machine.
· High volume automatic coating machine with full data logging
· Plasma torch.
· 6 axis Robot and
· 4 station indexer
· Downflow extraction

Pin Coating machine.
· High volume automatic coating of pins
· 2 Wire Flame spray pistols
· 4 grit blast nozzles
· Down Flow extraction

Anilox Roll Spray Machine.
· High energy/High Efficiency Plasma torch
· Head/Tailstock
· 3 axis traverse unit.
· Through bed extraction.
· Full access to machine via sliding doors

Aerospace cell
· Arc spray pistol.
· 6 axis robot + 2 axis turntable
· 10,000 CFM Extraction system

Aerospace cell
· Multi process: Plasma/HVOF/Powder Flame spray
· 6 axis robot + inverted 1 axis track + 2 axis turntable
· Tailstock.
· 12,000 CFM Extraction system